Metal Die Casting
Choose the metal die casting service from AFI Industries LTD to create the perfect die casting from prototype to production!
Custom Metal Die Casting
AFI Industries Ltd. has advanced die casting technology and an experienced engineering team, which can provide customers with customized die casting services, covering the whole process from design and mold manufacturing to finished product production. We will be a qualified die casting supplier through innovation and quality customer service to meet customer demand for products.
Metal Die Casting Workshop
Professional CNC die casting can be customized high-quality die casting products.
Die Casting Process
CNC die-casting precision is high, high efficiency, can meet the needs of customers.
Die Casting Components
Die-cast parts have high precision, excellent quality and can be customized.
Die Casting Product Inspection
Precise inspection equipment and professional personnel ensure that customers get high-quality products.
Custom Die Casting Service
AFI Industrial Co., Ltd. is committed to providing customers with customized die casting services for a long time. We have advanced die-casting equipment and professional technical team, focusing on the precision die-casting of light alloy materials such as aluminum alloy and magnesium alloy. Our services cover the whole process from product design, mold manufacturing, die casting production to post-processing.
Our precision die-casting process enables us to produce precision parts with complex structures and thin walls, which are widely used in automotive, aviation, communications, electronics and medical devices. Through continuous technological innovation and strict quality control, we ensure that the delivered products meet the high standards of our customers.
Precision Sie Casting Machining
AFI Industries Ltd. utilizes advanced die casting equipment and professional die casting technology to quickly inject molten metal under high pressure into a precision designed mold cavity, so that the metal is cooled and solidified under pressure to form a die cast.
We are able to produce metal parts with complex shapes and high precision in a short time to meet the needs of our customers.
Sample Development of Die Castings
AFI Industries Ltd. offers rapid prototyping die casting services and we are able to provide sample development for our customers. Perfect for designers and engineers, our prototyping capabilities allow you to quickly test and improve your designs, helping you get ahead in the market by releasing new products in the shortest possible time.
Custom Precision Die Cast Parts
Custom precision die-cast parts are key components crafted to meet specific needs. AFI Industries Ltd. uses advanced die casting technology, every detail is strictly controlled, precise dimensions, smooth surface. It can meet the strict requirements of complex engineering, provide reliable support for various types of equipment, and improve the overall performance. Meet the necessary requirements of customers for products.
Die Casting Drawing
From the receipt of customer drawings, the relevant departments will produce according to the drawings. The dimensions of the product are required to be completely consistent with the drawings to ensure that the product meets the requirements.
Engineer Analysis Drawing
Engineers conduct a comprehensive analysis of the drawings before production, determine the production materials and production processes, and ensure that the output is in line with customer requirements.
Die Casting Process
Technical operators, in strict accordance with the production process into production, to ensure high quality and efficient production, to meet customer demand for products.
Die Casting Inspection
From incoming material to manufacturing process to delivery, quality inspection personnel test the products according to the drawings to ensure that the products fully meet the quality requirements of customers..
Custom Die Dasting Material
AFI company offers its customers products in a wide range of materials. Whether it is necessary to process steel, aluminum, copper and other CNC turning machine metal materials to meet the needs of high strength and durability; Or use plastic, such as nylon, PVC, etc., to achieve lightweight and special performance; Or for other special materials with specific requirements, we can rely on advanced technology and professional team, tailor-made for you to meet the quality needs of customers.
Aluminum alloy is one of the most commonly used die casting materials, favored for its light weight, high strength and good thermal conductivity. Aluminum alloy die castings are widely used in automotive, aviation, electronics and consumer goods industries.
- A356
- A380
- A390
- A319
- A7075
Zinc alloy has good fluidity and low melting point, suitable for the production of small, complex zinc die casting parts, such as hardware, toys, ornaments and so on.
- ZAMAK 3
- ZAMAK 5
- MAZAK 4
- Superloy
- Z2
- Z3
- Z4
- Z5
Magnesium alloy die castings are lightweight and strong, and are commonly used in portable electronic devices, automotive parts and aerospace.
- AZ91D
- AM60B
- AM50A
- AZ31B
- AZ63A
- AE44
- ZK60A
- HK31A
Copper alloys have good electrical conductivity and corrosion resistance and are suitable for parts that require these characteristics.
- CuZn
- CuSn
- CuAl
- CuPb
Lead alloy has low melting point, good fluidity and good surface quality, and can be used to manufacture devices with complex shapes and clear profiles.
- regulus metal alloy
- hard lead alloy
- type metal
Tin alloy has good weldability and can also be used for die casting.
- regulus metal alloy
- hard lead alloy
- type metal
Custom Surface Treatment
AFI Industries Ltd. provides surface treatments for custom precision CNC parts. Whether you need anodizing, electroplating or surface treatment for other projects, our expertise adds value to your parts to meet the quality requirements of your products.
Anodizing: refers to the process of placing the metal in an appropriate electrolyte and forming an oxide film on the metal surface through the action of external current. This layer of oxide film has the characteristics of high hardness, high corrosion resistance and high insulation, which can protect the metal surface from environmental erosion, and improve the wear resistance and corrosion resistance of the metal.
Electroplating: A process that uses the principle of electrolysis to coat the surface of a metal or other material with a layer of metal or alloy. This process, through the action of electrolysis, makes the surface of metal or other materials attached with a layer of metal film, so as to prevent metal oxidation (such as rust), improve wear resistance, electrical conductivity, reflective property, corrosion resistance and improve the appearance of the effect.
Spraying is a coating method by spraying gun or dish atomizer, with the help of pressure or centrifugal force, the paint is dispersed into uniform and fine droplets, which are applied on the surface of the coated object.
Brushed is a surface treatment method that forms lines on the surface of the workpiece by grinding the product to play a decorative effect. Because the surface drawing treatment can reflect the texture of metal materials, it has been loved by more and more users and more and more widely used.
Sandblasting is a process for surface treatment of workpieces. The compressed air is used as the power to form a high-speed jet beam to spray the spray material (copper ore, quartz sand, emery, iron sand, sea sand) to the surface of the workpiece to be treated at high speed, so that the appearance or shape of the workpiece surface is changed.
Polishing refers to the use of mechanical, chemical or electrochemical action to reduce the surface roughness of the workpiece in order to obtain a bright, flat surface processing method. Is the use of polishing tools and abrasive particles or other polishing media to modify the surface of the workpiece.
Stainless steel is known for its corrosion resistance, making it the first choice for medical equipment and food processing equipment.
- SUS201
- SUS304
- SUS316
- SUS430
Mass Production
AFI Industrial Co., Ltd. has advanced die casting equipment and professional technical team, using the latest die casting technology, such as high pressure die casting, vacuum die casting, etc., to provide customers with one-stop large-scale metal die casting process solutions. From die casting mold design and manufacturing to die casting process optimization and product production, we comply with quality control regulations to ensure product consistency and reliability, and can provide customers with large quantities of main quality die casting products.
How to Start Your Order
- Send your drawings
- Process discussion, quotation
- Make a sample
- Volume produce
- Shipment &Payment
Checkout
AFI Industries Co., Ltd. has perfect quality inspection system and standards for all CNC die-casting parts from die casting mold design, manufacturing to product production and shipment. Professional inspectors conduct inspection in strict accordance with drawings to meet customers’ quality requirements.
Shipment
The company and the world’s major well-known freight companies have cooperation, products according to customer requirements after packaging, will choose the most economical and fastest mode of transportation, the products quickly delivered to customers.
Our Promise
With our services, you will get a trusted supplier. In the coming days, we will continue to improve our professional degree, expand our credibility, and let you get the following harvest!
Quality Guarantee
We provide a full range of checks to ensure that the dimensions are accurate and the appearance meets customer specifications during the metal die casting process.
Quick Response
After receiving the order, we respond quickly within 2 hours, quote within 4 hours, and deliver according to quantity within 3-15 days.
Custom Material
We will be according to the needs of customers, carefully selected high-quality raw materials, customized to meet customer needs of all kinds of products.
Custom Surface Treatment
We can apply a variety of surface treatments to manufactured products according to customer requirements, including electroplating, anodizing…
Arbitrary Size
We will produce according to the dimensions required by the customer’s drawings, and ensure that all dimensions are within the tolerance range to meet the product quality requirements.
Unlimited Quantity
Whether it is a single sample or tens of thousands of mass production, we can produce according to customer requirements to achieve the consistency of product quality.
Brand We Cooperated With
More than 1000+ customer cooperation experience, 20 years of metal parts processing expertise, superior production process and perfect human support, enough to meet your product needs.
Frequent Asked Questions
The environmental protection of our die casting process is being achieved and improved through the development of strict emission standards, the use of advanced environmental protection technology and equipment, the promotion of green manufacturing processes, and the active guidance and support of the government.
Our company’s die casting costs include mold costs, material costs, production efficiency and so on.
1, optimize casting design
2, select the right die-casting coating
3, reasonably determine the processing technology
4, mold design optimization
5, reasonable selection of die-casting materials
6, automation and production rationalization
7, continuous improvement and quality control
8, energy efficiency and waste management
1, do daily maintenance
2, regular lubrication maintenance
3, reasonable control of the working temperature of the mold
4, regular mold maintenance
5, regular accuracy correction
6, timely cleaning of the mold during use
7, regularly temper the mold cavity stress treatment.
1, Application scenario
2, Material properties (including strength, hardness, ductility, corrosion resistance, etc.)
3, cost effectiveness
4, adaptability of the die casting process
5, recyclability of the material
6, availability of the material
7, mechanical properties and chemical composition
8, environmental regulations
Die casting and sand casting (also known as sand casting) are two different metal casting processes that differ significantly in terms of production process, cost, application, material and product characteristics:
1，Casting process:
Die casting: Molten metal is quickly injected under high pressure into a precision metal mold, which is cooled to form a casting. The die casting process is usually divided into hot chamber die casting and cold chamber die casting.
Sand casting: the molten metal is poured into the mold with sand particles, the sand particles are solidified in the mold, and then the molten metal is cooled and solidified, breaking the sand mold to remove the casting.
2，Production speed:
Die casting: Fast production speed, suitable for mass production.
Foundry: The production speed is relatively slow, suitable for small batch or single piece production.
3，Cost:
Die casting: The mold cost is high, but due to high production efficiency, it is suitable for mass production, thereby reducing the cost of a single product.
Sand casting: The mold cost is low, suitable for complex shape castings, but the production efficiency is low, suitable for small batch production.
4，Casting size and surface accuracy:
Die casting: can produce high dimensional accuracy, good surface finish casting, suitable for the production of complex shape parts.
Sand casting: The dimensional accuracy and surface finish of the casting are relatively low, requiring subsequent processing and cleaning.
5，Applicable materials:
Die casting: mainly used for non-ferrous metals, such as zinc, aluminum, magnesium, copper and their alloys.
Foundry: Suitable for a variety of metals, including ferrous metals (such as steel and iron) and non-ferrous metals.
6，Casting strength and durability:
Die casting: Castings usually have high strength and durability because high pressure injection helps to densify the metal.
Sand casting: The strength and durability of the casting may be lower because there may be bubbles and porosity within the sand mold.
7，Design flexibility:
Die casting: The mold design is flexible and can produce castings with complex designs, thin walls and deep cavities.
Sand casting: Design flexibility is low, limited by the strength and permeability of the sand mold.
8，Environmental impact:
Die casting: Waste and residual materials from the production process can be recycled with less impact on the environment.
Sand casting: The use of sand mold will produce a lot of sand dust and waste, and the impact on the environment is relatively large.
9，Post-processing:
Die casting: Usually requires less post-treatment, such as burr removal and surface treatment.
Foundry casting: Usually requires a lot of post-treatment, such as sand removal, sanding and machining.