Metal Forging

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Custom Metal Forging

AFI Industries Co., Ltd. has a variety of forging equipment including forming hammers, mechanical presses, hydraulic presses, screw presses, and flat forging machines, as well as forging operators, uncoiler, straighteners, shearing machines, and other auxiliary equipment, can forge various types of key basic parts for customers.

Custom Metal Forging Service

          Forging is the use of forging machinery to exert pressure on the metal blank, so that it produces plastic deformation to obtain a certain mechanical properties, a certain shape and size of the forging processing. Through forging can eliminate the metal in the smelting process of the as-cast loose and other defects, optimize the microstructure, and because of the preservation of the complete metal flow line, the mechanical properties of the forgings are generally better than those of the same material. For important parts with high load and severe working conditions in related machinery, forgings are mostly used in addition to plates, profiles or welding parts with simple shapes that can be rolled. AFI Industries Ltd. is committed to providing customers with customized metal forging services, regardless of shape, size, material or performance requirements, we provide personalized solutions.

AFI Industries Ltd. is committed to providing customers with customized metal forging services, whether it is shape, size, material or performance requirements, we provide personalized solutions.

Precision Forging

AFI Industrial Co., Ltd. adopts advanced forging technology, including hot forging, cold forging and precision forging, and strict quality control process, to provide customers with accurate dimensions and performance standards of forging products. These products are widely used in automotive, aerospace, construction, medical equipment, and other industries. customers for different products.

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Sample Development of Forged Parts

AFI Industrial Co., Ltd. provides forging sample development services for customers. Perfect for designers and engineers, our prototyping capabilities allow you to quickly test and improve your designs, helping you get ahead by releasing new products in the shortest possible time.

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Custom Precision Forged Parts

AFI Industries Ltd. is committed to providing customers with professional custom metal forging services. Our technical team of engineers uses advanced forging technology and a variety of materials to produce high-quality metal parts for the specific specifications and design requirements provided by customers while ensuring rapid response, cost-effective and environmentally friendly production to meet customers' needs for forged products.

The relevant departments will produce according to the customer drawings after receiving them. The dimensions of the product must be completely consistent with the drawings to ensure that the product meets the requirements.

Engineers conduct a comprehensive analysis of the drawings before production, determine the production materials and production processes, and ensure that the output is in line with customer requirements.

Technical operators, in strict accordance with the production process into production, ensure high-quality and efficient production, to meet customer demand for products.

From incoming material to the manufacturing process to delivery, quality inspection personnel test the products according to the drawings to ensure that the products fully meet the quality requirements of customers.

Custom Forging Materials

  • Carbon steel
  • alloy steel
  • spring steel
  •  2000 series aluminum alloy
  •  6000 series aluminum alloy
  •  7000 series aluminum alloy
  • 7075 aluminum alloy
  •  A380
  •  A383
  •  A360
  • HSW-4
  •  Orichalcum
  • cupric
  • bronze
  • Aluminium bronze
  • Phosphor bronze
  • Beryllium bronze
  • Pure copper
  • Copper-nickel alloy
  • Copper-aluminum alloy
  • 6-4
  • 6-2-4-2
  • 6-2-4-6
  • 3-2.5
  • Mg-Al-Zn alloy
  • Mg-Zn-Zr alloy
  • WE series magnesium alloy
  • Incoloy alloy
  • Inconel alloy
  • Hastelloy alloy
  • Monel alloy
  • Austenitic stainless steel
  • Martensitic stainless steel
  • Ferritic stainless steel
  • Precipitation hardening stainless steel

Custom Surface Treatment

Anodizing: refers to the process of placing the metal in an appropriate electrolyte and forming an oxide film on the metal surface through the action of external current. ‌ This layer of oxide film has the characteristics of high hardness, high corrosion resistance and high insulation, which can protect the metal surface from environmental erosion, and improve the wear resistance and corrosion resistance of the metal.

Electroplating: A process that uses the principle of electrolysis to coat the surface of a metal or other material with a layer of metal or alloy. ‌ This process, through the action of electrolysis, makes the surface of metal or other materials attached with a layer of metal film, so as to prevent metal oxidation (such as rust), improve wear resistance, electrical conductivity, reflective property, corrosion resistance and improve the appearance of the effect.

Spraying is a coating method by spraying gun or dish atomizer, with the help of pressure or centrifugal force, the paint is dispersed into uniform and fine droplets, which are applied on the surface of the coated object.

Brushed  is a surface treatment method that forms lines on the surface of the workpiece by grinding the product to play a decorative effect. Because the surface drawing treatment can reflect the texture of metal materials, it has been loved by more and more users and more and more widely used. 

Sandblasting is a process for surface treatment of workpieces. The compressed air is used as the power to form a high-speed jet beam to spray the spray material (copper ore, quartz sand, emery, iron sand, sea sand) to the surface of the workpiece to be treated at high speed, so that the appearance or shape of the workpiece surface is changed.

Polishing refers to the use of mechanical, chemical or electrochemical action to reduce the surface roughness of the workpiece in order to obtain a bright, flat surface processing method. Is the use of polishing tools and abrasive particles or other polishing media to modify the surface of the workpiece.

  • SUS201
  • SUS304
  • SUS316
  • SUS430

Mass Production

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How to Start Your Order

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AFI Industries Co., Ltd. has a perfect quality inspection system and standards for all forged parts from feeding to manufacturing to shipping, and professional inspectors strictly test according to the drawings to meet the quality requirements of customers.

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Shipment

The company and the world's major well-known freight companies have co-operated, products according to customer requirements after packaging, will choose the most economical and fastest mode of transportation, and the products are quickly delivered to customers.

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Our Promise

Quality Guarantee

We provide a full range of checks to ensure that the dimensions are accurate and the appearance meets customer specifications during the forging process.

Quick Response

After receiving the order, we respond quickly within 2 hours, quote within 4 hours, and deliver according to quantity within 3-15 days.

Custom Material

We will be according to the needs of customers, carefully selected high-quality raw materials, customized to meet customer needs of all kinds of products.

Custom Surface Treatment

We can apply a variety of surface treatments to manufactured products according to customer requirements, including electroplating, anodizing...

Arbitrary Size

We will produce according to the dimensions required by the customer's drawings, and ensure that all dimensions are within the tolerance range to meet the product quality requirements.

Unlimited Quantity

Whether it is a single sample or tens of thousands of mass production, we can produce according to customer requirements to achieve the consistency of product quality.

Brand We Cooperated With

More than 1000+ customer cooperation experience, 20 years of metal parts processing expertise, superior production process and perfect human support, enough to meet your product needs.

Frequent Asked Questions

2..Heat treatment process: Selecting a reasonable heat treatment process can ensure that the forging has good mechanical properties and structure.

4.Temperature control: Engineers reasonably control the forging temperature according to the material characteristics to reduce the deformation resistance and improve the forging quality.

5.Lubricant selection: During the operation, the right amount of lubricant can reduce friction, thermal stress and surface oxidation, improve the forging quality, while considering the environmental impact.

6.Equipment and tooling design: Choosing the right equipment and tooling can improve forging efficiency and quality, considering equipment capacity and stability as well as tooling accuracy and reliability.

7.Equipment control: All equipment in use must be hung with a good equipment label, and there is an inspection period and the next verification date. The control system and testing display instrument of the equipment should be checked regularly to ensure that the display value of the instrument and its accuracy is accurate and do daily maintenance.

8.Mold and other tooling: The new mold should be manufactured according to the requirements of the mold drawing, test the mold after passing the inspection, and confirm that the design and manufacturing requirements can be put into production. Each mold must establish a "mold resume", and establish a strict mold management system, and do daily maintenance in the process.

9.Raw material control: raw materials for forging should have quality certificates, and meet the material grade, size specifications and performance requirements specified in the process documents.

10.Document and data control: forging production should have complete technical documents, and all technical documents should be approved and signed in accordance with the prescribed procedures before they can take effect.

11.Production process control: including blanking, heating, forging and other aspects of strict control, such as billet heating temperature and heating time should be carried out according to the requirements of the process regulations, the whole process of billet heating should be recorded.

12.Forgings inspection: from incoming to production to shipment, each process to ensure inspection qualified.

1.Forging can reduce material waste and improve the utilization rate of materials.

2. The plastic deformation in the forging process can refine the grain structure of the metal and improve the strength, toughness and fatigue life of the material. 3. Forging can produce parts with complex shapes and uneven sections, which would be very difficult or costly if manufactured by machining.

3.Forging is an efficient production method, especially for mass production, which can significantly reduce production time and cost.

4.Due to the good size and shape control of the forging parts, the subsequent mechanical processing can be reduced, saving time and cost.

5.Forging can improve the internal structure of the metal and reduce internal defects, thereby improving the fatigue strength of the parts.

6.Forging can reduce the surface defects of the material and improve the corrosion resistance of the material.

7.Forging is a more environmentally friendly processing method, because it can reduce material waste and energy consumption.

8.Forging can be applied to a variety of metal materials, including steel, aluminum, copper, titanium, etc., to meet the needs of different industries.

9.Forging parts are usually used for parts that bear high loads, such as parts in automotive, aviation and mechanical engineering, and forging can ensure the safety and reliability of these parts.

10.Heat treatment in the forging process can reduce the internal stress of the material and improve the dimensional stability of the parts.

11.Forging can adapt to the production needs of small batches to large batches, with good production flexibility.